Toner Transfer Method
Materials:
- Copper-Clad Board
- Ferric Chloride
- Laser Printer & Transfer Paper
- Laminator
- Scrubber/Steel Wool
Print board design on transfer paper using laser printer & cut out shape. Prepare the copper board by sanding off protective layer with a scrubber or fine steel wool.
Lay the printed circuit design face down on copper and feed thru laminator 5 times (the laminator we used was hacked so it goes through slower and at at a higher temperature). After going through the laminator, drop the plat into a container of water for a few minutes and agitate. When it is ready, the paper will separate from the copper on its own and leave the printed design on the copper.
Cut out the design leaving as little copper on the edge as possible without cutting into the black printed part (less copper = faster etching time). Drop the copper board into container of ferric chloride (with gloves on). Agitating the acid will speed up etching process.
After about 20-30 minutes, the board is ready and we put in water to neutralize acid. Only the copper under the printed design remains while everything else is disolved. Last step is to sand off the toner and drill holes for the components.



























