Vacuum form styrene over a stepper motor circuit board, for a quick custom project enclosure.
I used 3/4″ thick oak, a 1 1/4″ Forstner bit, and 2 5/16″ hole saw bit. A 1 1/4″ spade bit can be used, but I liked the look the Forstner gave better.
The basics for the metal cutting saw.
The prepping of the material and loading the powder.
The spraying and baking of the parts.
Using the router and circle jig is a fast way to make circles in wood without the CNC. The laser template for the jig can be found here.
Metal threaded inserts allow you to connect machine screws to plastic and wood parts.
I’m using press fit threaded inserts from McMaster-Carr in this example.
Rivets are an easy way to join sheet material.
Drilling methods for wood.
Some drilling methods for metal, including the hole punch — no drill needed.
Various drill bits compared.
This video goes over the basics of the band saw.
An reliable and quick way to add a fantastic wax finish to wood working projects.
The pipe cutter is an easy way to cut pipes.
A quick demo on how to use the nibbling tool.
Basics on how to use the pocket screw jig to create strong fast joints.
Basics on how to use the acrylic bender. The laser cutter file for the stepper motor mount in the video can be found here.
Tip on how to preserve clean threads when you need to cut a bolt.